COMPANY

  • INNOVATIONS
  • CORPORATE PROFILE
  • ACCESS MAP

 

Manufacturing is undergoing a transformation. Information flows freely throughout the world, available to anyone and everyone. Empowered by access to information, clients demand high quality, low cost, and swift delivery.

Companies worldwide are moving away from strict corporate alliances and in-house manufacturing, instead seeking flexible solutions across national borders. Indeed, some companies have moved entirely to fabless manufacturing, outsourcing all of their fabrication.

People pursue the “even better.” Advanced technology, high-speed information, and large-scale production enable the efficient specialization offered by our company.

We aim to create the “even better.”

April, 1993


Quality Policy
Perfect understanding / Perfect performance / Absolute quality products
We develop our technical skills and create scientifically sophisticated technologies
to build a processing industry responding to customer needs. We deal in high precision
metal parts that exceeds customers’ expectations with high-quality products and services.




Environmental Policy
We want to be a company that pays full attention to the global environment preservation
because we are aware that passing on a comfortable regional environment to the next
generation in good shape is our essential obligation.


INNOVATIONS

Constant Support
Production division and quality assurance team work continuous day shifts (including Saturdays and Sundays) so that both sales and production management can promptly respond to customers’ requirements as-needed basis, including Saturdays and Sundays.
Efficient Product Management
To meet our customers’ needs, we handle a large amount of varied small-lot production as well as mass production.Our optimal production scheduling with topnotch IT and managing technologies enables us to handle all sorts of products including the following: small-lot products, mass-produced products, fully and partially processed products, high precision products, and expedited products. The said production scheduling makes it possible for us to manage and process products before the delivery dates.
We enter performance data in a real-time basis, and after leveling the schedule, we share information such as load status and delivery violations to facilitate the leader of each division going over production materials for optimized process input.
Moreover, we handle unexpected accidents in the least time possible by using mobile phones.
Quality Assurance
To prevent non-conformities from incoming or outgoing, we carry out standardized incoming and in-process inspections in the manufacturing process.
The accuracy of the inspection tools and instruments are examined periodically by the Quality Assurance Team.
In the Quality Assurance Team, we use a high accuracy, contact or non-contact probe Coordinate Measuring Machine (CMM) during the incoming, in-process and shipping inspections to evaluate whether or not the products meet customers’ requested accuracy and quality. We implement a solid evidence management system for data inspection and accuracy control to ensure customer satisfactions.







Temperature Control
Environmental temperature is considered to be as one of the most critical elements in high precision parts processing. Differences in temperature among products, processing machines, processing solutions, and measurement equipment prevent us from processing or measuring precisely.
We make it possible to achieve high precision parts processing by utilizing 14 large-scale air conditioners in our windowless factory that enables us to maintain a constant temperature by blocking the direct sunlight. We control temperature within our stipulated range of plus or minus 2 degrees Celsius to keep the temperatures of the machine and the work constant at all times.
Confidentiality
We fully recognize the importance of maintaining the confidentiality of our customers' information. In order to do so, we installed vein authentication systems, open/close door and window sensors, and security cameras in each division to monitor the access of people, whether it is from the inside or outside of the factory. Photographing or videotaping is prohibited inside the factory.

CORPORATE PROFILE

Company Name plant yonezawa Inc.
Address 901 Housen-machi, Yonezawa City, Yamagata Prefecture
〒992-1442
Japan
Telephone Number 0238-38-2504
Fax Number 0238-38-4363
E-mail Address soumu@plant-yonezawa.com
koujyou@plant-yonezawa.com
Website http://www.plant-yonezawa.com/
Company Executives
President and Representative Director: Akihiro Kitsuda
Board of Directors: Yuusaku Sano , Yoshiko Suzuki
Capital 40 million yen
Establishment October, 1972
Originally established as a company specializing in electrical discharge machining (EDM).
Business operations included sales of machinery and aftermarket parts, product support, and electrical discharge machining.
Number of Employees 43
Average Age of Employees 39.26 years
Property Area Approximately 7149㎡
Building Area Approximately 2000㎡
Business Operations Manufacturing and selling highly complex and high-precision metal parts, and processing difficult-to-cut materials for use in jet engines.
Products Precision mold and die parts―
Electronic devices, automotive electrical parts, home appliances, electronic game devices

Precision engineering, parts for plastic molds―
Office automation equipment parts: printers, fax machines, copy machines, etc.
Optical equipment parts: light guide plates, cameras, mobile phones, etc.
Video equipment parts: plastic aspheric lenses, etc.

Precision automated machine parts―
IC Steppers and Scanners
Electronic Component Manufacture
Aircraft parts
High precision jig design, production
Product holder
Clients IHI Corporation
IHI Aero Manufacturing Co., Ltd.
IHI Turbo Co., Ltd.
Enplas Ltd.
Japan Display East Inc.
Shinko Electric Industries Co., Ltd.
THK Co., Ltd.
TOWA Corporation
Nikon Corporation
Nittoku Engineering Co., Ltd.
Honda Engineering Co., Ltd.
And over 50 other companies
Main Banks Kirayaka Bank, Ltd., Yonezawa Branch
The Shoko Chukin Bank, Yamagata Branch
Shonai Bank, Ltd., Yonezawa Chuo Branchh
The Toho Bank, Ltd., Yonezawa Branch
Japan Finance Corporation, Yamagata Branch
Yamagata Bank, Ltd., Yonezawa Branch
Yamagata Daiichi Shinyo Kumiai (Credit Association), Yonezawa Branch
Yonezawa Shinkin Bank, Minami Branch
Corporate History
 
October 1972 Established plant at current address, began operations as electrical discharge machining (EDM) specialist
May 1978 Began wire-cut EDM operations
December 1978 Commissioned to operate Japax EDM Repair and Service Department
March 1990 Established local subsidiary in Malaysia
August 1993 Added Machining Department to company
October 2002 Began continuous operations at plant
August 2004 Completion of our new factory: Constant temperature, windowless and earthquake-resistant.
March 2010 Closed Malaysia subsidiary
April 2012 Obtained JISQ9100 to expand our business in the aircraft industry.
 

ACCESS MAP

plant yonezawa Inc.

901 Housen-machi
Yonezawa City, Yamagata Prefecture
〒992-1442
Japan

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